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China Suppliers Titanium Truss Head Bolt with Torx Drive for Lightweight Panels - Factory Direct Quality

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Product Description
Introducing our premium titanium truss head bolts, meticulously designed to evenly distribute clamp load and prevent cracking on thin panels. Manufactured from lightweight Grade 5 titanium (Ti-6Al-4V), these bolts provide a secure Torx fastening solution with minimal weight addition. Ideal for motorcycle and bicycle exterior panels, our products guarantee both panel safety and dependable attachment. As a leading China supplier and factory, we pride ourselves on delivering high-quality components for your needs.

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Key Specifications
Material: Grade 5 Titanium (Ti-6Al-4V)
Head Type: Truss Head
Size Range: M4–M6
Length Range: 8–30 mm
Drive Type: Torx
Finish Options: Silver / Gold / Blue / Black / Rainbow Titanium
Application: Motorcycle & Bicycle Panels
Minimum Order Quantity (MOQ): 100 pcs

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    Key Features

    Wide Flange Protection

    The oversized flange of the titanium truss head bolt spreads clamp force over a broad area, lowering the risk of whitening, cracking, or delamination. It protects delicate carbon fiber and thin plastic panels without extra washers.

    Aerodynamic Surface Fit

    The shallow dome head sits close to the surface, integrating smoothly with panel lines. Its contour minimizes local airflow disruption, making it ideal for fairings or aerodynamic parts while maintaining a refined appearance.

    Vibration-Resistant Clamping

    A broader seating area maintains clamping stability even in high-vibration conditions. Compared with standard pan or button heads, the titanium truss head bolt reduces loosening over time, ensuring reliable attachment for frequently stressed panels.

    Torx Anti-Slip Drive

    The internal Torx interface allows higher torque transfer and prevents driver slippage. It protects both the drive recess and visible surfaces during repeated assembly, ideal for panels that are frequently removed or serviced.

    Simple Assembly

    Wide flange typically requires no separate washers, simplifying the installation process. It maintains consistent surface aesthetics, and reduces hardware complexity for both production and retrofit applications.

    Installation & Maintenance Guidance

    • Use correctly sized Torx driver to avoid damaging the shallow truss head recess.
    • Do not install on high-load or structural components such as engine parts, brake calipers, or suspension. This bolt is suitable only for exterior or lightweight panels.
    • Control installation torque carefully, especially on carbon fiber or thin plastic panels, to prevent stress whitening or cracking.

    Technical Specifications

    1. Material & Mechanical Properties

    Parameter Details
    Material Grade 5 Titanium (Ti-6Al-4V)
    Density 4.43 g/cm³
    Tensile Strength ≥ 900 MPa
    Yield Strength ≥ 830 MPa
    Hardness 33–36 HRC
    Corrosion Resistance Excellent (moisture, salt, mild chemicals)
    Reference Standards ISO Metric Thread

    2. Dimensional & Thread Data

    Parameter Details
    Diameter Range M4–M6
    Length Range 8–30 mm
    Thread Pitch M4: 0.7 mm; M5: 0.8 mm; M6: 1.0 mm
    Thread Type Metric Coarse
    Drive Type Torx (internal)
    Tolerance ISO 6g

    3. Finishing & Customization Options

    Parameter Details
    Processing Method Natural Titanium / Polished / Anodized / PVD Coating
    Logo Engraving Available
    Packaging Bulk cartons / Custom retail sets
    OEM Customization Supported (thread type, head style, finish, length)

    Application Scenarios

    Motorcycle

    Fairings, Windscreens & Aerodynamic Panels

    Titanium truss head bolt is suitable for thin-edged fairings, windshields, and aerodynamic sections where stress whitening or cracking can occur (M5 10–25 mm). It spreads pressure evenly and preserves panel shape.

    Instrument Covers, Side Covers & Frequently Removed Body Panels

    Perfect for instrument bezels, decorative housings, and side covers that see repeated removal (M4 8–20 mm / M5 10–25 mm). The low-profile head and Torx drive reduce cam-out risk. It ensures controlled torque and protects both the fastener and panel from damage.

    Lightweight Skid Guards, Protective Plates & Composite Shells

    For thin protective shields or composite panels (ABS, carbon fiber, FRP), the broad flange reduces concentrated stress and pull-through risk (M6 12–30 mm), ensuring stable clamping in high vibration environments.

    Bicycle & E-Bike

    Battery Covers & Lightweight Body Panels

    Titanium truss head bolts are also used for slim battery doors, decorative trim pieces, and thin shells (M4 8–20 mm / M5 10–25 mm). The wide flange protects fragile materials while keeping panels flush and visually consistent.

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    Frequently Asked Questions

    Why should I choose a titanium truss head bolt for carbon fiber panels?

    The oversized flange of the titanium truss head bolt distributes clamping force over a wider surface area. This significantly reduces localized stress, preventing delicate materials like carbon fiber or thin plastic from cracking, delamination, or stress whitening.

    Can these titanium truss head bolts be used on motorcycle engine parts?

    No, these bolts are designed specifically for non-structural, lightweight applications such as fairings, windscreens, side covers, and body panels. They should not be used on critical high-load components like engines, brakes, or suspension systems.

    What are the benefits of the Torx drive on this bolt?

    The internal Torx drive interface allows for higher torque transfer without driver slippage (cam-out). This design protects the shallow drive recess and the visible, polished surface of the head during frequent assembly and maintenance.

    What sizes and customization finishes do you offer?

    Our standard sizes range from M4 to M6 in diameter, and 8 mm to 30 mm in length. Available finishes include natural titanium, polished, anodized, and PVD coating. We also support OEM customization for custom thread types, head styles, and logo engraving.

    Do these titanium truss head bolts require separate washers?

    Typically, no. The integrated wide flange acts as a built-in washer, simplifying the assembly process, reducing hardware weight, and keeping the profile flush and aesthetically clean.

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